Composite Freeride Snowboard

Maple and Poplar core material

Base sheet, ABS for sidewalls, and uncut core blank

Core blank with ABS sidewalls attached

Core blank profiled using a CNC router

Angled seams on nose and tail maintain strength

Core blank with binding inserts and tip/tail fill material

Triaxial fiberglass, Walnut Veneer, and clear acrylic top sheet

Base Sheet with steel edges attached

Foam mold shaped using CNC router

Epoxy layup

Epoxy layup

Vacuum bag used to create camber profile while epoxy cures



Shape cut using band saw

Base grind by hand






